段婷婷, 刘江华, 杨立文, 李永明. 振动环境下飞机连接部位结构故障诊断与分析[J]. 失效分析与预防, 2014, 9(1): 53-57. DOI: 10.3969/j.issn.1673-6214.2014.01.012
    引用本文: 段婷婷, 刘江华, 杨立文, 李永明. 振动环境下飞机连接部位结构故障诊断与分析[J]. 失效分析与预防, 2014, 9(1): 53-57. DOI: 10.3969/j.issn.1673-6214.2014.01.012
    DUAN Ting-ting, LIU Jiang-hua, YANG Li-Wen, LI Yong-ming. Failure Diagnose and Analysis of Joining Structure of Airplane under Vibration[J]. Failure Analysis and Prevention, 2014, 9(1): 53-57. DOI: 10.3969/j.issn.1673-6214.2014.01.012
    Citation: DUAN Ting-ting, LIU Jiang-hua, YANG Li-Wen, LI Yong-ming. Failure Diagnose and Analysis of Joining Structure of Airplane under Vibration[J]. Failure Analysis and Prevention, 2014, 9(1): 53-57. DOI: 10.3969/j.issn.1673-6214.2014.01.012

    振动环境下飞机连接部位结构故障诊断与分析

    Failure Diagnose and Analysis of Joining Structure of Airplane under Vibration

    • 摘要: 飞机部件之间存在着复杂的连接关系,连接件用于传递载荷和固定部件,一旦发生问题,影响重大。本研究针对在役飞机垂尾与机身对接结构处频发裂纹和紧固件松动故障,按照故障树初步分析影响因素,通过有限元及频响函数进一步计算诊断,并针对结构设计、刚度匹配、强制装配对流场中结构振动问题的影响进行了讨论。分析表明:蒙皮局部突起造成气流紊乱加之发动机振动为连接部位裂纹和紧固件松动的直接原因。针对分析结果,通过改进零件结构、加工方式以提高构件疲劳性能,局部补强以减小后机身局部振动方面完善设计,目前已经过飞行验证,分析过程及改善措施合理有效。

       

      Abstract: Airplane was assembled by thousands of components.The joining components were the most important parts to transfer load and fix other compents. The failure of these components would badly influence the security of airplane. This paper discussed failure of structure joining the vertical empennage and fuselage on the airplane. The failure form was crack and fastener non-fixing.Fault-tree was used to analyse the crack failure primarily; correlative structures were simulated with CAE(computer aided engineer) software that analyzed stress and vibration of structure and then the effect of vibration of structure was discussed from structure desigining, stiffness matching, and forced assembly.The results show that the cracks of joining structure were mainly caused by airflow orifice on the fuselage; the airflow orifice disorganized air along the course of airplane.In addition,the vibration of engine promoted the initiation and propagation of the cracks.According to the analysis results, re-designing structure shape and improving processing manner were implanted to improve the anti-fatigue strength, local stiffened structure was used to reduce vibration . Corresponding correcting steps were validated by flight presently.

       

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